Developing Solutions Based on Customer Needs: Engage in close communication with the customer to understand the detailed specifications, application requirements, performance standards, and more. Sample Verification: Create samples based on customer requirements, conduct testing and validation, and ensure the samples meet the requirements before starting mass production. Mass Production and Delivery: Use the appropriate production method for mass production, ensuring strict quality control and testing before delivery to ensure product stability and consistency.
Selecting Base Raw Materials: First, based on the material's usage conditions (temperature, pH, strength, wear resistance, conductivity, anti-static requirements, etc.), our materials R&D team will choose the appropriate resin (PAEK, PEI, PSU, PPS) and determine whether any modification materials are needed. They will also finalize the selection and proportion of additives to meet the customer's specific needs.
Determine Profile Requirements: First, clarify the application scenario and processing method for the profiles. For example, whether it's for mechanical parts, electronic components, medical devices, or other special uses. Material Selection: PEEK, PEEK CF30, PEEK GF30, ESD PEEK, Wear-resistant PEEK, Conductive PEEK, PEI, PEI GF30, PSU, PPS GF40, and custom materials from particles for special conditions. Custom Dimensions: Design the profile's dimensions based on customer requirements, including thickness, width, length, etc. This process must consider tolerance control during molding to ensure the final product meets precision requirements. Mold Design and Processing: Design suitable molds (e.g., injection molds or extrusion molds) for custom profiles and process them according to the size requirements. Adjust Processing Techniques: Adjust the processing methods (e.g., extrusion, injection molding) based on the profile's size and performance requirements to ensure uniformity and consistency during molding.
Application Scenario Analysis: Analyze the performance requirements of the product based on the customer's actual application needs, such as mechanical strength, high-temperature resistance, corrosion resistance, anti-static properties, etc. Material Selection: Choose materials based on the operating conditions, with customization available from particles to profiles. Design and Optimization: Design the product based on its shape, function, and usage environment. At this stage, the material's flowability, curing properties, and final performance must be considered. Process Selection: Choose the appropriate production process (e.g., injection molding, extrusion, CNC machining) based on the complexity of the custom product. For complex geometries, precision machining or 3D printing may be required. Quality Control: Implement strict quality control and testing during production to ensure that each custom product meets the desired performance and dimensional requirements. Post-Processing and Finishing: After the product is molded, post-processing such as surface treatment, heat treatment, and cleaning may be required to further enhance its performance and appearance.
